ABS Overview

ABS is a versatile engineering thermoplastic with a useful balance of strength, toughness, temperature resistance, and dimensional performance. It is well suited to functional prototypes and end-use components where impact performance and service durability matter.

Design Advantages

  • Balanced stiffness, strength, and impact resistance for functional components
  • Useful heat resistance for housings, brackets, fixtures, and tooling
  • Low water absorption and resistance to acids and alkalis
  • Good candidate for post-processing, joining, and cosmetic finishing

Material Specifications

ItemPublished Value
Material familyAcrylonitrile butadiene styrene (ABS)
Filament diameter1.75 mm
Published density1.05 g/cm3
Vicat softening temperature94 °C
Heat deflection temperature84 °C at 1.8 MPa; 87 °C at 0.45 MPa
Water solubilityInsoluble

Material Properties

Physical and Thermal Properties

PropertyTest MethodPublished Value
DensityISO 11831.05 g/cm3
Melt index260 °C at 2.16 kg34.2 ± 3.8 g/10 min
Melting temperatureDSC at 10 °C/min200 °C
Glass transition temperatureDSC at 10 °C/minNot reported
Crystallization temperatureDSC at 10 °C/minNot reported
Vicat softening temperatureISO 306 and GB/T 163394 °C
Heat deflection at 1.8 MPaISO 7584 °C
Heat deflection at 0.45 MPaISO 7587 °C
Saturated water absorption25 °C and 55% RH0.65%

Mechanical Properties

PropertyTest MethodPublished Value
Young’s modulus X/YISO 527 and GB/T 10402,200 ± 190 MPa
Young’s modulus ZISO 527 and GB/T 10401,960 ± 110 MPa
Tensile strength X/YISO 527 and GB/T 104033 ± 3 MPa
Tensile strength ZISO 527 and GB/T 104028 ± 2 MPa
Elongation at break X/YISO 527 and GB/T 104010.5 ± 1.0%
Elongation at break ZISO 527 and GB/T 10404.7 ± 0.8%
Flexural modulus X/YISO 178 and GB/T 93411,880 ± 110 MPa
Flexural modulus ZISO 178 and GB/T 93411,590 ± 100 MPa
Flexural strength X/YISO 178 and GB/T 934162 ± 4 MPa
Flexural strength ZISO 178 and GB/T 934139 ± 4 MPa
Impact strength X/YISO 179 and GB/T 104339.3 ± 3.6 kJ/m2; notched 21.5 ± 2.2 kJ/m2
Impact strength ZISO 179 and GB/T 10437.4 ± 1.2 kJ/m2

Processing

Recommended Processing Window

SettingRecommended Range
Drying before printingForced-air drying oven at 80 °C for 8 h
Printing and storage humidityBelow 20% RH; sealed with desiccant
Nozzle temperature240 to 270 °C
Build surfaceHigh-temperature or textured PEI surface with suitable adhesive
Bed temperature80 to 100 °C
Cooling fan0 to 80%
Printing speedBelow 300 mm/s
Retraction0.8 to 1.4 mm at 20 to 40 mm/s
Chamber temperature45 to 60 °C

Representative Specimen Conditions

ParameterSource Condition
Nozzle temperature260 °C
Bed temperature80 °C
Printing speed200 mm/s
Infill density100%
Pre-test conditioningAnnealed and dried at 80 °C for 12 h

Chemical and Handling Characteristics

CharacteristicPublished Information
CompositionABS
Odor and skin hazardsSolid material reported as odorless with no skin hazard
Chemical stabilityStable under normal storage and handling conditions
Water solubilityInsoluble
Acid and alkali resistanceResistant
Organic solvent resistanceNot resistant to some organic solvents
Oil and grease resistanceNot resistant to some oils and greases
FlammabilityFlammable
Combustion productsWater, carbon oxides, and nitrogen oxides; pungent odor

Design and Validation Considerations

  • Design for anisotropy: published strength, elongation, and impact performance are lower in the Z direction than in X/Y.
  • Use X/Y-oriented load paths where maximum strength, ductility, and impact performance are important.
  • Dry and store material below 20% RH with desiccant; moisture can affect extrusion quality and finished-part performance.
  • Use an enclosed, temperature-controlled build environment to manage shrinkage, warping, layer bonding, and dimensions.
  • Annealing at 80 to 90 °C for 6 to 12 h may change performance but can also cause deformation; validate the specific geometry and process.
  • Confirm chemical compatibility, sustained-temperature behavior, creep, flammability, and safety-critical loads in the intended service environment.

Published Data and Qualification